3D Printed Ballistic Protection

MEHLER PROTECTION is elevating ballistic protection solutions with the introduction of PROTEC3D, a product line that employs 3D printing technology to increase design flexibility, reduce weight, and create complex components.

3D printing, or additive manufacturing, is transforming the production of ballistic protection solutions. This technology offers significant design flexibility, enabling the creation of complex structures that traditional manufacturing methods may not accommodate. By utilizing a Selective Laser Melting (SLM) process, MEHLER PROTECTION can produce customized components that ensure consistent ballistic resistance.

Efficiency and Functional Integration

A key advantage of 3D printing technology is its capacity to manufacture complex components in a single step, resulting in weight reduction and enhanced structural integrity. This process enables the direct integration of additional features, such as cooling channels and mounting points, thereby improving the reliability and lifespan of the protection solutions.

Diverse Applications and Future Potential

MEHLER PROTECTION is leveraging 3D printing technology to develop innovative ballistic protection solutions that meet STANAG 4569 standards. This approach complements the existing M-RACC (Multirole Armour Composite Components) product line, which traditionally utilizes armor for modular, passive defense against various threats, including ballistic projectiles, shaped charges, IEDs, and mines. The integration of 3D printing into these solutions enhances design flexibility and performance, making them suitable for use in military vehicles, ships, helicopters, and critical infrastructure.

At Eurosatory 2024 in Paris, Mehler Protection showcased a PROTEC3D sensor housing that not only meets STANAG Level 3 requirements but also incorporates cleaning and cooling features. MEHLER PROTECTION is actively expanding the application of PROTEC3D across various environments, including land, sea, air, and critical infrastructure.

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